Air Fryer Sausage Rolls

15 Minute Air Fryer Sausage Rolls

Picture this: flaky, buttery pastry wrapped around perfectly seasoned sausage meat, cooked to golden perfection in your trusty air fryer. These air fryer sausage rolls are about to become your new favorite party snack!

Just like our popular air fryer chicken wings that fly off the table at every gathering, these crispy delights offer that irresistible combination of convenience and flavor that busy families crave. Ready in just 15 minutes with minimal cleanup required!

What Are Air Fryer Sausage Rolls?

Ever wondered why these golden parcels of joy are called “rolls” when they’re not exactly rolling anywhere? Well, the name comes from rolling that delicious sausage filling in buttery puff pastry! It’s like wrapping a present, except this gift keeps on giving with every bite.

As they say, the way to a man’s heart is through his stomach – and these beauties are your express ticket there! Ready to roll up your sleeves and create some magic?

Why You’ll Love This Air Fryer Sausage Rolls Recipe:

Golden Crispy Perfection Every Time

The air fryer works its magic by circulating hot air around each sausage roll, creating that coveted golden-brown exterior while keeping the inside juicy and flavorful. No more soggy bottoms or unevenly cooked pastry – just perfect results every single time.

Budget-Friendly Family Favorite

Making air fryer sausage rolls at home costs a fraction of store-bought versions. With simple ingredients like puff pastry and quality sausage meat, you’re looking at pennies per piece compared to expensive bakery alternatives. Your wallet will thank you!

Endless Flavor Possibilities

From classic herb-seasoned pork to spicy chorizo variations, these rolls are your blank canvas. Add caramelized onions, herbs, or even a touch of apple for gourmet twists. Similar to our beloved air fryer meatballs, the flavor combinations are limitless – so don’t be afraid to get creative and make this recipe your own!

Air Fryer Sausage Rolls

How to Make Air Fryer Sausage Rolls:

Quick Overview

These air fryer sausage rolls deliver maximum flavor with minimal effort. The combination of flaky pastry and savory filling creates a satisfying snack that’s perfect for any occasion.

Prep Time: 10 minutes
Cook Time: 12-15 minutes
Total Time: 25 minutes
Serves: 6-8 people (makes 16 mini rolls)

Key Ingredients for Air Fryer Sausage Rolls:

For the Sausage Rolls:

  • 1 sheet frozen puff pastry (thawed)
  • 1 lb (450g) good quality sausage meat
  • 1 small onion, finely diced
  • 2 cloves garlic, minced
  • 1 tsp dried sage
  • 1/2 tsp dried thyme
  • 1/4 tsp black pepper
  • 1/4 tsp salt
  • 1 egg, beaten (for egg wash)
  • 1 tbsp sesame seeds (optional)

Equipment Needed:

  • Air fryer
  • Rolling pin
  • Sharp knife
  • Mixing bowl
  • Pastry brush
Air Fryer Sausage Rolls

Step-by-Step Instructions:

Step 1: Prepare the Sausage Mixture

In a large mixing bowl, combine the sausage meat, diced onion, minced garlic, sage, thyme, salt, and pepper. Mix thoroughly with your hands until all ingredients are evenly distributed. This ensures every bite is packed with flavor.

Step 2: Prepare the Pastry

Roll out the thawed puff pastry on a lightly floured surface to about 12×10 inches. Cut the pastry lengthwise into two equal strips, each about 5 inches wide.

Step 3: Add the Filling

Divide the sausage mixture in half. Shape each portion into a long log and place it along the center of each pastry strip. The filling should run the entire length of the pastry.

Step 4: Roll and Seal

Brush one edge of each pastry strip with beaten egg. Carefully roll the pastry over the filling, pressing gently to seal the seam. Make sure the seam is on the bottom.

Step 5: Cut into Portions

Using a sharp knife, cut each long roll into 8 equal pieces (about 1.5 inches each). You should have 16 mini sausage rolls total.

Step 6: Prepare for Air Frying

Brush the tops of each sausage roll with beaten egg and sprinkle with sesame seeds if desired. This creates that beautiful golden color and adds extra flavor.

Step 7: Air Fry to Perfection

Preheat your air fryer to 375°F (190°C) for 3 minutes. Place the sausage rolls in the air fryer basket, leaving space between each one for proper air circulation. Cook for 12-15 minutes, turning once halfway through, until golden brown and crispy.

Step 8: Rest and Serve

Allow the sausage rolls to cool for 2-3 minutes before serving. This prevents burns from the hot filling and allows the pastry to set properly.

What to Serve Air Fryer Sausage Rolls With:

These versatile treats pair beautifully with various accompaniments:

Classic Combinations:

  • Tangy mustard or HP brown sauce for dipping
  • Fresh garden salad with vinaigrette
  • Creamy coleslaw for texture contrast

Party Platter Ideas:

  • Arrange alongside cheese and crackers
  • Serve with pickled onions and gherkins
  • Include fresh fruit like grapes or apple slices

Beverage Pairings:

  • Hot tea or coffee for afternoon snacks
  • Cold beer for casual gatherings
  • Sparkling water with lemon for lighter options
Air Fryer Sausage Rolls

Top Tips for Perfecting Air Fryer Sausage Rolls:

Temperature and Timing Mastery

Keep your air fryer at 375°F for consistent results. Lower temperatures won’t crisp the pastry properly, while higher temperatures may burn the outside before the filling cooks through.

Ingredient Substitutions

Can’t find sausage meat? Remove casings from your favorite sausages. For a lighter version, try turkey or chicken sausage. Vegetarians can substitute with plant-based sausage alternatives.

Pastry Perfection

Always thaw pastry completely but keep it cold while working. If it becomes too soft, pop it in the fridge for 10 minutes. This prevents tearing and ensures clean cuts.

Avoid Common Mistakes

Don’t overfill the pastry – this causes bursting during cooking. Ensure proper sealing by pressing edges firmly. Space rolls adequately in the air fryer basket for even cooking.

Flavor Enhancements

Add grated apple for sweetness, chopped bacon for extra richness, or fresh herbs like parsley for brightness. A pinch of fennel seeds adds an Italian twist that’s absolutely delicious.

Storing and Reheating Tips:

Refrigerator Storage

Store cooked sausage rolls in an airtight container in the refrigerator for up to 3 days. Layer them with parchment paper to prevent sticking.

Freezing Instructions

Freeze unbaked sausage rolls on a tray, then transfer to freezer bags for up to 3 months. Cook directly from frozen, adding 2-3 extra minutes to the cooking time.

Reheating Methods

Air Fryer: Reheat at 350°F for 3-4 minutes until heated through and crispy again. Oven: Warm at 350°F for 5-7 minutes on a baking sheet. Microwave: Heat for 30-45 seconds, though this won’t maintain crispiness.

Make-Ahead Tips

Prepare sausage rolls completely, then refrigerate overnight before cooking. This saves time for parties and allows flavors to meld beautifully.


Frequently Asked Questions

Can I use different types of sausage meat?

Absolutely! Try Italian sausage for extra flavor, chorizo for heat, or turkey sausage for a lighter option. Each brings its own unique taste profile to the recipe.

Why are my sausage rolls soggy on the bottom?

This usually happens when the air fryer basket is overcrowded or the temperature is too low. Ensure proper spacing and maintain 375°F throughout cooking.

Can I make these ahead of time?

Yes! Prepare completely and refrigerate overnight, or freeze for up to 3 months. This actually improves the flavor as ingredients have time to meld.

What if I don’t have puff pastry?

While puff pastry gives the best results, you can substitute with phyllo dough (use 3-4 layers) or even pie crust for different textures.

How do I know when they’re fully cooked?

The internal temperature should reach 160°F (71°C), and the pastry should be golden brown. If unsure, cut one open to check – the meat should be completely cooked through.

Can I make mini versions for parties?

Definitely! Cut into smaller 1-inch pieces for bite-sized appetizers. Reduce cooking time to 8-10 minutes and watch carefully.


Nutrition Information

NutrientPer Serving (2 rolls)
Calories285
Protein12g
Carbohydrates18g
Fat19g
Saturated Fat7g
Fiber1g
Sodium520mg
Sugar2g

Nutritional values are approximate and may vary based on specific ingredients used.

Bonus Recipe Variations

Spicy Chorizo Rolls

Replace regular sausage meat with chorizo and add diced jalapeños for heat lovers.

Apple & Sage Rolls

Mix grated apple and fresh sage into the sausage mixture for a gourmet autumn twist.

Cheese-Stuffed Rolls

Add cubes of sharp cheddar inside each roll for an extra indulgent treat.

Mediterranean Style

Use Italian sausage with sun-dried tomatoes and fresh basil for a Mediterranean flair.

These air fryer sausage rolls prove that great food doesn’t need to be complicated. With simple ingredients and your trusty air fryer, you’re just minutes away from golden, crispy perfection that rivals any bakery. Whether you’re hosting a party, packing lunch boxes, or just treating yourself to a delicious snack, these rolls deliver every single time.

The beauty of this recipe lies in its versatility – make them your own with different seasonings, try various sausage types, or experiment with the serving suggestions. Most importantly, don’t forget to share your creations and let us know how your air fryer sausage rolls turned out!

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